Hook-up and Lead Wire for a applications ranging from Aerospace to industrial
Boasting an inventory of wire insulated with PVC, XLETFE, PTFE, PFA, FEP, XLPE, Polyethylene, Polyurethane, and many more, SSWC is here to provide you with what you need. Wire made to meet and sometimes exceed the toughest requirements whether it is an airframe or a commercial application. Listed below are charts for reference to MIL-W-16878 (NEMA HP3, HP4, HP6), AS22759 (MIL-W-22759), and UL Styles.
MIL-W-16878 - NEMA HP3, HP4, HP6 - UL Styles:
| Specification / Item | UL Spec / Equiv. | Conductor Type | Insulation Type | Max. Operating Temp. | Voltage (RMS) |
|---|---|---|---|---|---|
| M16878/1 | 1429 | Tin Plated Copper | PVC | 105°C | 600 |
| M16878/2 | 1430 | Tin Plated Copper | PVC | 105°C | 1000 |
| M16878/3 | 1431 | Tin Plated Copper | PVC | 105°C | 3000 |
| M16878/4 - NEMA HP3 | 1213 | Silver Plated Copper | PTFE - Extruded | 200°C | 600 |
| M16878/5 - NEMA HP3 | 1180 | Silver Plated Copper | PTFE - Extruded | 200°C | 1000 |
| M16878/6 - NEMA HP3 | 1371 | Silver Plated Copper | PTFE - Extruded | 200°C | 250 |
| M16878/8 - NEMA HP6 | Tin Plated Copper | ZHS - Silicone | 150°C | 1000 | |
| M16878/11 - NEMA HP4 | Silver Plated Copper | FEP | 200°C | 600 | |
| M16878/12 - NEMA HP4 | Silver Plated Copper | FEP | 200°C | 1000 | |
| M16878/13 - NEMA HP4 | Silver Plated Copper | FEP | 200°C | 250 | |
| M16878/20 - NEMA HP3 | Silver Plated Copper | PTFE - Wrap | 200°C | 250 | |
| M16878/21 - NEMA HP3 | Silver Plated Copper | PTFE - Wrap | 200°C | 600 | |
| M16878/22 - NEMA HP3 | Silver Plated Copper | PTFE - Wrap | 200°C | 1000 | |
| M16878/23 - NEMA HP3 | Nickel Plated Copper | PTFE - Extruded | 260°C | 250 | |
| M16878/24 - NEMA HP3 | Nickel Plated Copper | PTFE - Wrap | 260°C | 250 | |
| M16878/25 - NEMA HP3 | Nickel Plated Copper | PTFE - Extruded | 260°C | 600 | |
| M16878/26 - NEMA HP3 | Nickel Plated Copper | PTFE - Wrap | 260°C | 600 | |
| M16878/27 - NEMA HP3 | Nickel Plated Copper | PTFE - Extruded | 260°C | 1000 | |
| M16878/28 - NEMA HP3 | Nickel Plated Copper | PTFE - Wrap | 260°C | 1000 | |
| M16878/34 - NEMA HP3 | Silver Plated Copper | PTFE - Double Layer Wrap | 200°C | 1000 | |
| M16878/35 - NEMA HP3 | Nickel Plated Copper | PTFE - Double Layer Wrap | 260°C | 1000 |
AS22759 (MIL-W-22759):
| Specification / Item | AWG size (Range) | Conductor Type | Insulation Type | Max. Operating Temp. | Voltage (RMS) |
|---|---|---|---|---|---|
| AS22759/1 (MIL-W-22759/1) | 4/0 to 22 AWG | Silver Plated Copper | PTFE and PTFE Coated Glass | 200°C | 600 |
| AS22759/2 (MIL-W-22759/2) | 4/0 to 22 AWG | Nickel Plated Copper | PTFE and PTFE Coated Glass | 260°C | 600 |
| AS22759/3 (MIL-W-22759/3) | 2/0 to 22 AWG | Nickel Plated Copper | TFE-GLASS-TFE | 260°C | 600 |
| AS22759/4 (MIL-W-22759/4) | 2/0 to 22 AWG | Silver Plated Copper | TFE-GLASS-FEP | 200°C | 600 |
| AS22759/5 (MIL-W-22759/5) | 4 AWG to 24 AWG | Silver Plated Copper | PTFE - Extruded (Mineral Filled) | 200°C | 600 |
| AS22759/6 (MIL-W-22759/6) | 4 AWG to 24 AWG | Nickel Plated Copper | PTFE - Extruded (Mineral Filled) | 260°C | 600 |
| AS22759/7 (MIL-W-22759/7) | 4 AWG to 24 AWG | Silver Plated Copper | PTFE - Extruded (Mineral Filled) | 200°C | 600 |
| AS22759/8 (MIL-W-22759/8) | 4 AWG to 24 AWG | Nickel Plated Copper | PTFE - Extruded (Mineral Filled) | 260°C | 600 |
| AS22759/9 (MIL-W-22759/9) | 8 AWG to 28 AWG | Silver Plated Copper | PTFE - Extruded | 200°C | 1000 |
| AS22759/10 (MIL-W-22759/10) | 8 AWG to 28 AWG | Nickel Plated Copper | PTFE - Extruded | 260°C | 1000 |
| AS22759/11 (MIL-W-22759/11) | 8 AWG to 28 AWG | Silver Plated Copper | PTFE - Extruded | 200°C | 600 |
| AS22759/12 (MIL-W-22759/12) | 8 AWG to 28 AWG | Nickel Plated Copper | PTFE - Extruded | 260°C | 600 |
| AS22759/16 (MIL-W-22759/16) | 2/0 to 24 AWG | Tin Plated Copper | ETFE (Medium Wall) | 150°C | 600 |
| AS22759/17 (MIL-W-22759/17) | 20 AWG to 26 AWG | Silver Plated High Strength Copper Alloy | ETFE (Medium Wall) | 150°C | 600 |
| AS22759/18 (MIL-W-22759/18) | 10 AWG to 26 AWG | Tin Plated Copper | ETFE (Thin Wall) | 150°C | 600 |
| AS22759/19 (MIL-W-22759/19) | 20 AWG to 26 AWG | Silver Plated High Strength Copper Alloy | ETFE (Thin Wall) | 150°C | 600 |
| AS22759/20 (MIL-W-22759/20) | 20 AWG to 28 AWG | Silver Plated High Strength Copper Alloy | PTFE - Extruded | 200°C | 1000 |
| AS22759/21 (MIL-W-22759/21) | 20 AWG to 28 AWG | Nickel Plated High Strength Copper Alloy | PTFE - Extruded | 260°C | 1000 |
| AS22759/22 (MIL-W-22759/22) | 20 AWG to 28 AWG | Silver Plated High Strength Copper Alloy | PTFE - Extruded | 200°C | 600 |
| AS22759/23 (MIL-W-22759/23) | 20 AWG to 28 AWG | Nickel Plated High Strength Copper Alloy | PTFE - Extruded | 260°C | 600 |
| AS22759/28 (MIL-W-22759/28) | 14 AWG to 28 AWG | Silver Plated Copper | PTFE - Extruded w/Polyimide coat | 200°C | 600 |
| AS22759/29 (MIL-W-22759/29) | 14 AWG to 28 AWG | Nickel Plated Copper | PTFE - Extruded w/Polyimide coat | 260°C | 600 |
| AS22759/30 (MIL-W-22759/30) | 20 AWG to 28 AWG | Silver Plated High Strength Copper Alloy | PTFE - Extruded w/Polyimide coat | 200°C | 600 |
| AS22759/31 (MIL-W-22759/31) | 20 AWG to 28 AWG | Nickel Plated High Strength Copper Alloy | PTFE - Extruded w/Polyimide coat | 260°C | 600 |
| AS22759/32 (MIL-W-22759/32) | 12 AWG to 30 AWG | Tin Plated Copper | XL-ETFE (Light Wall) | 150°C | 600 |
| AS22759/33 (MIL-W-22759/33) | 20 AWG to 30 AWG | Silver Plated High Strength Copper Alloy | XL-ETFE (Light Weight) | 200°C | 600 |
| AS22759/34 (MIL-W-22759/34) | 2/0 to 24 AWG | Tin Plated Copper | XL-ETFE (Normal Weight) | 150°C | 600 |
| AS22759/35 (MIL-W-22759/35) | 20 AWG to 26 AWG | Silver Plated High Strength Copper Alloy | XL-ETFE (Normal weight) | 150°C | 600 |
| AS22759/41 (MIL-W-22759/41) | 2/0 to 26 AWG | Nickel Plated Copper | XL-ETFE (Normal Weight) | 200°C | 600 |
| AS22759/42 (MIL-W-22759/42) | 20 AWG to 26 AWG | Nickel Plated High Strength Copper Alloy | XL-ETFE (Normal Weight) | 200°C | 600 |
| AS22759/43 (MIL-W-22759/43) | 2/0 to 26 AWG | Silver Plated Copper | XL-ETFE (Normal Weight) | 200°C | 600 |
| AS22759/44 (MIL-W-22759/44) | 14 AWG to 26 AWG | Silver Plated Copper | XL-ETFE (Light Weight) | 200°C | 600 |
| AS22759/45 (MIL-W-22759/45) | 12 AWG to 28 AWG | Nickel Plated Copper | XL-ETFE (Light Weight) | 200°C | 600 |
| AS22759/46 (MIL-W-22759/46) | 20 AWG to 28 AWG | Nickel Plated High Strength Copper Alloy | XL-ETFE (Light Weight) | 200°C | 600 |
| AS22759/80 (MIL-DTL-22759/80) | 10 AWG to 26 AWG | Tin Plated Copper | Fluoropolymer/Polyimide Tape (Light Weight) | 150°C | 600 |
| AS22759/81 (MIL-DTL-22759/81) | 20 AWG to 26 AWG | Silver Plated High Strength Copper Alloy | Fluoropolymer/Polyimide Tape (Light Weight) | 200°C | 600 |
| AS22759/82 (MIL-DTL-22759/82) | 20 AWG to 26 AWG | Nickel Plated High Strength Copper Alloy | Fluoropolymer/Polyimide Tape (Light Weight) | 260°C | 600 |
| AS22759/83 (MIL-DTL-22759/83) | 4/0 to 2 AWG | Silver Plated Copper | Fluoropolymer/Polyimide Tape (Heavy Duty) | 200°C | 600 |
| AS22759/84 (MIL-DTL-22759/84) | 4/0 to 2 AWG | Nickel Plated Copper | Fluoropolymer/Polyimide Tape (Heavy Duty) | 260°C | 600 |
| AS22759/85 (MIL-DTL-22759/85) | 4/0 to 2 AWG | Tin Plated Copper | Fluoropolymer/Polyimide Tape (Heavy Duty) | 150°C | 600 |
| AS22759/86 (MIL-DTL-22759/86) | 4/0 to 26 AWG | Silver Plated Copper | Fluoropolymer/Polyimide Tape (Normal Weight) | 200°C | 600 |
| AS22759/87 (MIL-DTL-22759/87) | 4/0 to 26 AWG | Nickel Plated Copper | Fluoropolymer/Polyimide Tape (Normal Weight) | 260°C | 600 |
| AS22759/88 (MIL-DTL-22759/88) | 4/0 to 26 AWG | Tin Plated Copper | Fluoropolymer/Polyimide Tape (Normal Weight) | 150°C | 600 |
| AS22759/89 (MIL-DTL-22759/89) | 20 AWG to 26 AWG | Silver Plated High Strength Copper Alloy | Fluoropolymer/Polyimide Tape (Normal Weight) | 200°C | 600 |
| AS22759/90 (MIL-DTL-22759/90) | 20 AWG to 26 AWG | Nickel Plated High Strength Copper Alloy | Fluoropolymer/Polyimide Tape (Normal Weight) | 260°C | 600 |
| AS22759/91 (MIL-DTL-22759/91) | 10 AWG to 26 AWG | Silver Plated Copper | Fluoropolymer/Polyimide Tape (Light Weight) | 200°C | 600 |
| AS22759/92 (MIL-DTL-22759/92) | 10 AWG to 26 AWG | Nickel Plated Copper | Fluoropolymer/Polyimide Tape (Light Weight) | 260°C | 600 |
